Robust and reliable Starwheel-based filling and capping machine

  • All-servo version available

    All height adjustable stations are controlled via servo motors, eliminating any possible operator error

  • Always incorporating the latest industry technology

  • Sophisticated

    Can incorporate sophisticated features such as load cells, level sensing sensors, vision systems.

  • Positive rejection system

  • Fully Bespoke

    Can be designed to suit your exact specification

Overview

40-60
bottles/min
5ml-1000ml
bottles/min
100%
Assurance
12 months
Warranty
250kg
Weight

Our CC1160 is designed as an automatic filling, plugging and capping machine for small containers, and is typically used in the laboratory, aromatherapy, pharmaceutical, cosmetic, diagnostic and e-cigarette sectors. It can easily handle products from 5ml up to 250ml, with cap sizes up to Ø80mm depending upon the production process required.

PLC controlled, with Human Machine Interface functionality and a servo-driven indexing unit, the CC1160 can be programmed for different indexing speeds and/or different numbers of indexing stations, depending on the products, product fill and application.

However, thanks to a revised ‘Modular’ design (modular work-heads are fitted around a large diameter starwheel) the CC1160 capping machine is now suitable for different types of application including; superglue, hot fill wax, veterinary, household products, foodstuff and nail varnish etc.

Designed and built to be truly flexible, we often adapt the CC1160 to suit your requirements with additional modules for:

  • - Faster filling

  • - Quicker Capping

  • - Enhanced productivity – ball droppers, turnover devices, brush insertion and automatic container feeds

The machine can be supplied suitable for use in Hazardous Environments, complete with the necessary documentation for use in a Zone 2, Atex Environment and even Zone 1 Atex Environment using an all pneumatic control and operating system. There are also options for Validation Documentation, including HATS & SATS, DSERA, GMP and GAMP.Ancillary equipment can also be supplied, including feeding and collating rotary tables and hopper/elevators for bulk supply.

Applications

  • - Screw caps, Tamper Evident, Child Resistant, Trigger Spray, Pump Action, Jam Jar

  • - Press-on caps

  • - Clean Room/Food environments

    - Hazardous Environments

FEATURES

CC1160 Technical Specifications

Capping

Cap Shape

Any shape considered. Screw and Press On

Cape Type

Most types considered

Cap Size

Single Head Auto

Ø10mm – Ø120mm

Cap Size

Twin Head Auto

Ø10mm – Ø65mm

Cap Application

Torque & Speed controllable. Pick & Place Option.Press on

Container

Container Shape/Type

Any shape and material type considered

Container Volume

5ml - 1000ml

Container Height

Up to 200mm

Control, Electrical, pneumatic

Control

PLC

Schneider as standard. Client preference as required.

Electrical

Servo Drives

Schneider

Electrical

Electrical Controls

Schneider

Electrical

Supply

3 phase – 16 Amp

Electrical

Consumption

Max 5kW

Pneumatic

Pneumatic Systems

SMC as standard

Pneumatic

Air Pressure

5 Bar

Pneumatic

Air Consumption

Notionally 30-100 Litre/min subject to operation

Construction

Dimensions

1300mm(w) x 1300mm(d) x 1200mm(h) typically

Weight

250 kg

Build Standard

EC Declaration of Conformity.

Machine Construction

Stainless Steel framework, stainless steel base cover and panels, polycarbonate guard doors.

Production & options

Options

Additional Options

Bowl Feeders, Bulk Hoppers, Conveyors, Rotary Tables, Press Heads. Filling machine. Plugging Station. Plug/Cap Check Stations, reject stations. Special purpose machines built to order.

Options

Change Parts

Machine design dependent

Production Rate

Automatic Capping Single Head

Up to 30 per minute

Production Rate

Automatic Capping Twin Head

Up to 60 per minute

Your Production Experts,
Here to help.